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What is HDI?

Albert Parker Hanson, UK, described 1903-04 in a patent a 2 layer interconnect structure with through hole contacts. He also presented a multi-layer interconnect structure to be used in telephone switches.

Since then, a tremendous evolution of interconnect substrate technologies has taken place, especially during the last decades, powered by IC development towards finer lines and higher I/O numbers.

High density interconnects (HDI) are defined as substrates or boards with a higher wiring density per unit area than conventional printed circuit boards (PCB). They have finer lines and spaces (<75 µm), smaller vias (<150 µm) and capture pads (<400 µm), and higher connection pad density (>20 pads/cm2) than employed in conventional PCB technology. HDI is used to reduce size and weight, as well as to enhance electrical performance. In addition to HDI, terms such as "build-up board" in Japan and "sequential build-up (SBU)" or "microvia technology" in the U.S. can be used interchangeably.

Normally, HDI is associated with PCB materials and processes. However, in terms of dimensions, thin film substrates are by definition outstanding for HDI purposes, though they are more known as MCM-D substrates (Multi-Chip-Module, D stands for thin film deposition of dielectric material and metal leads). MCM-D often uses Si wafers as base material, hence "Si-on-Si" is also an expression sometimes used. MCM-L is based on laminates and MCM-C on ceramics. There are also combinations of these technologies; MCM-L/D & MCM-D/C. Another related term is High Density Packaging (HDP).

Links for Thin film High Density Interconnect:
Core Competence Mainpage
Related projects:

LIPS - Low Cost Interconnect, Packaging and Sub-system Integration Technologies for Millimetre-wave Applications.

LAP - Large Area Panel Processing of MCM-D Substrates and Packages.
Netpack Europe
Other links:
The latest physics and technology news
European Community Research and Development Information Service

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